Generator Cart
Project Overview
The Generator Cart is a practical, cost-effective solution for improving the mobility and security of portable power equipment. This custom design combines formed sheet metal construction with 3D printed components to create a durable yet economical transportation system. The cart mounts directly to the generator using existing rubber foot mounting points, preserving vibration isolation while providing a secure connection. Strategic 2" cutouts on each side allow for versatile towing options and secure tie-down points.
Challenges
- Creating a low-cost yet durable transportation solution
- Designing for compatibility with existing generator mounting points
- Balancing weight, strength, and mobility requirements
- Incorporating multiple securing and towing options
- Utilizing mixed manufacturing methods effectively
Solutions
- Custom formed sheet metal design for structural strength
- Integration with existing generator mounting system
- Specialized 3D printed ASA wheels for durability and cost-efficiency
- Strategic tie-down and towing points for transportation versatility
- Precision shoulder bolt connections for reliable operation
Results
The Generator Cart design provides a practical, economical solution for generator mobility and security. By utilizing a combination of formed sheet metal and 3D printed components, the cart delivers excellent durability at minimal cost. The integration with existing mounting points and versatile securing options makes this design particularly valuable for construction sites, events, and emergency applications.